3000t D Oil Extraction Production Line

3000t D Oil Extraction Production Line

Fundamental Data

Product No.: 100-6000t/d

Merchandise Description
Vegetable Oil Extraction Line
Key Devices: extractor, desolventizer-toaster with integrated dryer-cooler, negative stress evaporator, horizontal stainless pipe bundle condenser, filtering program for removing food foam from miscella, technique for recycling solvent from exhaust gas, circulating program for separating water from solvent, electrical handle method
Relevant Raw Materials: soybeans, rapeseeds, cottonseeds, peanuts, sunflower seeds, corn germs, rice bran, palm fiber (palm meal)
Creation Capacity:one hundred-6,000t/24h uncooked resources
Procedure Workflow

Oil Extraction Segment → DTDC CZPTlventizer Toaster Dryer Cooler → Oil Filtration Part → Evaporation and Separation Area → Solvent Condensation and CZPTvery Technique → Paraffin Absorption Program → Water Solvent Separation and CZPTvery Method → Automated Management Program

(one) Oil Extraction Segment
CZPTers can pick rotocel extractor or drag chain extractor based mostly on their needs. For various uncooked supplies, grid trays clearance and grid trays arrangement will be properly modified to ensure that the oil residues in seed meal is least. In addition, liquids in seed food will be totally drained off, which contributes to minimum solvent content. As a outcome, the stress imposed on desolventizing device in sequential procedure will be significantly alleviated, which further reduces steam intake.  

 

(2) DTDC CZPTlventizer Toaster Dryer Cooler

The equipment is made up of pre-desolventizing layer, heat trade layer, desolventizing layer, heat recovery layer, drying layer and cooling layer. Components ranges at every single layer can be instantly controlled. Full utilization of secondary steam minimizes steam usage. Blended steam will be employed to heat miscella after food foam removal, which further saves vitality. The procedure features extensive desolventizing, light-weight yellow food, full passivation of antinutritional aspects, short time needed for high temperature desolventizing and lower decline of meal NSI.

  

(3) Oil Filtration Section

The approach is created to filter out sound impurities prior to miscella evaporation. Gadgets employed contain higher stress supply pump, centrifugal separator and filter with slagging perform. Optimum filtration impact can be accomplished by mix of centrifugal separation precise filtration. Considering that the filter is ready to take away slags instantly, no guide operation is required.

 

(four) Evaporation and Separation Part

Products used in the procedure is made up of evaporator, disc stripping tower, flash separator, heat exchanger and vacuum device. Beneath a vacuum and damaging pressure condition, solvent in the miscella will be evaporated and divided by climbing movie evaporation and immediate stripping. After extensive desolvation, brilliant colour leached oil will be obtained. To guarantee system security and trustworthiness, an automated PLC control method is adopted for handle of evaporating temperature and vacuum stage. The two mixed steam and energy steam for vacuum pump will be adequately utilized for evaporation. Warmth transfer and mass transfer in between cool and sizzling medium furthers lowers steam use. In addition, lipid oxidation can be prevented as nicely.

 

(5) Solvent Condensation and CZPTvery Program
The system mainly consists of condenser and circulating great drinking water technique. Below the vacuum problem, condensable solvent steam is condensed into liquids for cyclic utilization via dividing-wall warmth transfer. A number of-go structure of the condenser and correct settings of stream fee and speed of circulating drinking water will greatly boost effectiveness of condensation and separation and mainly reduces investment decision funds and functioning cost. In addition, tube plates, baffle plates and warmth trade tubes are all made of stainless metal, which amenities cleaning and withstands corrosion. Furthermore, great condensation effect and lengthy services daily life can be completely ensured.

 

(six) Paraffin Absorption Technique

The method consists of Paraffin absorption column,Paraffin desorption column,hear exchanger,storage tank, punp,Exhaust gas blower and so on. It is capable to recycle a lot more than ninety eight p.c solvent in the exhaust fuel, which decreases solvent reduction and protects atmosphere at the same time.
The method can make use of food-quality liquid paraffin to adsorb solvent fuel blended in exhaust gas. The solvent steam will be distilled and separated with the aid of superheated steam. Then the solvent steam acquired will be recycled by means of condensation. To make sure secure absorption efficiency and system trustworthiness, automatic management products are used to management crucial parameters this kind of as circulation rate, temperature and strain.

 

(7) H2o & Solvent Separation Part

The system is made up of solvent-water separator, boiling tank,and new solvent pump. It separates drinking water from solvent dependent on the theory that water repels solvent and two liquid layers will be fashioned in their mixture. To ensure steadiness and dependability of the method, computerized management gadgets are utilized to management essential parameters such as stream price, temperature and substance stage.

(eight) Computerized Control Program

In our creation lines, we make use of Siemens PLC handle technique, which is 1 of mainstream automated manage programs in today`s sector. The successful, steady and advanced DCS management technique is composed of operation station, control station and conversation network. We make use of high-speed and big-capability S7-four hundred sequence PLC at the manage method, huge-monitor Lcd at the operation station, WINCC 7. industrial management application as checking software and PROFIBUS submitted bus network for communication.

   We also offer the following venture and equipment:

Oilseed Pretreatment Undertaking
Oilseed Pressing Task
Oil Extraction Project
Oil Refining Project 
Cottonseed Miscella Refining Task
Lower Temperature and Edible Soybean Meal Undertaking
Soy Protein Focus Project
Soy Protein Isolate Project
Total Excess fat Soybean Powder Project
ASME Stress Vessel 
ASME Warmth Exchanger 

Looking for excellent Higher High quality Rotocel Extractor Producer & provider ? We have a vast variety at wonderful charges to help you get creative. All the Drag Chain Extractor are high quality confirmed. We are China Origin Manufacturing unit of Large High quality DTDC CZPTlventizer. If you have any issue, please come to feel cost-free to speak to us.

3000t D Oil Extraction Production Line

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