China manufacturer Welded Steel Mill and Drag Chains mill chain

Product Description

Welded Steel Mill and Drag Chains
W Series Welded Steel Mill Chain 
WH Series Welded Steel Mill Chain 
WD Series Welded Steel Drag Chain
Welded steel drag chain is built according to ISO 6971 and ANSI B29.18M. Products provide efficient and economical service when used in chip and sawdust conveyors, and like applications. Reverse barrel is available. Attachments includes C1, C3, C4, RR and Wing.
With their large wide pushing area, welded steel drag chains provide sizeable carrying capacity when operated at moderate speeds. They can be run in the same troughs and on the same sprockets as their cast chain counterparts.

Welded Steel Mill Chain includes offset sidebar welded steel mill chain(or cranked link welded steel mill chain), straight sidebar welded steel mill chain and welded stainless steel mill chain as per ISO 6972 and ANSI B29.16M. These versatile welded steel chains are used throughout the forest products industry and paper processing industries as economical alternative for comparable cast chains. Manufactured with the most advanced techniques, equipment and high quality steels, these chains offer improved resistance to wear and shock loads for a broad range of applications of conveying, transmission and elevations. A variety of attachments are also available for different conveyor and elevator applications: A1, A2, A22, F2, F4, H1, H2, K1, K2, R1, RR1, R2, R22, W1.
Welded steel mill chains are recommended for most conveying, driving, and elevating applications where a high-strength steel rollerless chain is required. These chains will operate on the same sprockets as their cast chain counterparts.
The direction of travel for welded Mill Chain is determined by the application. If used in a conveyor application, the direction should be with the open end first. If used as a drive chain, the closed end, or the end with the barrel, should be first.

Chain No. W78/W82/W106/W110/W111/W124/W124H/W132/W134/W150/W155/W157/
W182/W784/
WH78/WH82/WH106/WH110/WH111/WH124/WH124H/WH132/WH150/WH155/WH157/WH784/

 

W Series welded steel mill and drag chains
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Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Surface Treatment: Baking Paint
Structure: Welded Chain
Material: Cast Iron
Type: Cranked Link Chain
Samples:
US$ 15.71/Meter
1 Meter(Min.Order)

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Customization:
Available

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Customized Request

mill chain

Can mill chains be used in material handling and conveyor systems in factories?

Yes, mill chains can be used in material handling and conveyor systems in factories. Mill chains are versatile and robust, making them well-suited for various industrial applications, including material handling and conveying. Here’s why mill chains are suitable for such systems:

Durability: Mill chains are designed to withstand heavy loads and continuous operation, making them ideal for material handling tasks in factories. They are made from high-quality materials, such as carbon steel or stainless steel, which provide excellent strength and durability.

High-Capacity: Mill chains have high load-carrying capacities, allowing them to handle large quantities of materials. This makes them suitable for use in conveyor systems where substantial material transfer is required, such as in assembly lines or bulk material handling processes.

Customization: Mill chains can be customized to fit specific conveyor system requirements in factories. They are available in various sizes and configurations, allowing for tailored solutions to match the application’s needs.

Smooth Operation: Mill chains offer smooth and reliable operation in material handling and conveying applications. Their design and construction contribute to reduced friction and wear, resulting in less downtime and lower maintenance costs.

Compatibility: Mill chains are compatible with standard sprockets, which simplifies the integration process into existing conveyor systems in factories. This compatibility also makes it easier to replace worn or damaged chains when necessary.

Cost-Effective: Considering their durability and long service life, mill chains offer a cost-effective solution for material handling and conveying in factories. They require less frequent replacement and maintenance, leading to reduced overall operational costs.

Overall, mill chains are a reliable and efficient choice for material handling and conveyor systems in factories, contributing to smooth and productive processes in industrial environments.

mill chain

What are the benefits of using a double-pitch mill chain in specific setups?

A double-pitch mill chain offers several advantages in specific material handling setups. This type of chain has a longer pitch, which means that the distance between each roller is increased compared to standard chains. Here are the benefits of using a double-pitch mill chain:

  • Reduced Weight: Due to the longer pitch, a double-pitch mill chain typically has fewer components, making it lighter in weight. This can be beneficial in setups where weight reduction is desired.
  • Lower Cost: With fewer components and simpler construction, double-pitch mill chains can be more cost-effective compared to standard chains. This can be advantageous when working within budget constraints.
  • Smooth Operation: The longer pitch results in smoother and quieter operation of the chain, reducing noise and vibration during material handling processes.
  • Reduced Friction: The longer pitch also means that the chain encounters fewer sprocket teeth during each rotation, reducing friction and wear on both the chain and sprockets.
  • Extended Life: The reduced wear and lower friction contribute to an extended service life for the chain, minimizing the need for frequent replacements and maintenance.
  • Material Handling Flexibility: Double-pitch mill chains can handle a wide range of materials, making them suitable for various applications in different industries.
  • Conveying Larger Objects: The larger pitch allows double-pitch mill chains to accommodate larger and bulkier objects, making them suitable for setups where oversized materials need to be transported.
  • Convenient Maintenance: With longer intervals between replacements and reduced wear, double-pitch mill chains can offer more convenient maintenance schedules.

It’s important to note that while double-pitch mill chains have their benefits, they are not suitable for all applications. The longer pitch may result in reduced strength and load capacity compared to standard chains, so it’s essential to carefully consider the specific requirements of the material handling setup before selecting the chain type.

mill chain

What are the noise and vibration characteristics of mill chains during operation?

During operation, mill chains may exhibit certain noise and vibration characteristics, which can vary depending on the specific design, condition, and application. Here are some key points to consider:

Noise Characteristics:

1. Rattling or Clanking: In some cases, mill chains may produce a rattling or clanking noise during operation. This noise can be caused by the impact of chain links or attachments as they move along the sprockets or other components.

2. Continuous Hum: Mill chains in well-maintained systems may produce a continuous humming sound, especially in higher-speed applications. The humming noise is often a result of the smooth and consistent movement of the chain links.

Vibration Characteristics:

1. Periodic Vibration: Mill chains can generate periodic vibrations as they pass over sprockets and other components. The vibration frequency is typically related to the chain’s speed and the number of teeth on the sprockets.

2. Smooth Operation: Well-lubricated and properly tensioned mill chains usually exhibit smoother operation with minimal vibration. Proper maintenance is essential to reduce excessive vibration and noise levels.

Noise and Vibration Management:

Excessive noise and vibration in mill chain systems can lead to increased wear, fatigue, and reduced efficiency. To manage noise and vibration:

1. Regular Maintenance: Ensure regular inspection, lubrication, and tensioning of the mill chains to minimize wear and reduce noise levels.

2. Chain Condition: Replace any worn or damaged chain links, sprockets, or attachments to maintain smooth and quiet operation.

3. Proper Tension: Maintaining the correct chain tension is crucial to prevent excessive vibration and noise. Too much tension can lead to increased stress, while too little tension may cause chain slippage and impact noise.

4. Quality and Design: Select high-quality mill chains designed for the specific application. Chains with precision engineering and anti-vibration features can help reduce noise and vibration levels.

Overall, managing noise and vibration in mill chain systems is essential for optimizing performance, reducing maintenance costs, and ensuring a safer working environment.

China manufacturer Welded Steel Mill and Drag Chains   mill chainChina manufacturer Welded Steel Mill and Drag Chains   mill chain
editor by CX 2024-04-02

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