Sheet Metal Steel Straightener Machine Cut to Length Line

Sheet Metal Steel Straightener Machine  Cut to Length Line


I.CZPT parameters and configuration recommendations
1. CZPT parameters

Applicable materials: chilly rolled strip, galvanized sheet, stainless steel
Material good quality: normal steel coil
The energy of the material   бb≤345 N/mm2,бs≤490 N/mm2
Substance thickness: .3 ~ 1.two mm
Materials width: 500 ~ 1500mm
Coil diameter: diameter 480–610mm
Coil diameter: ≤ф1500mm
Coil fat:         ≤10T

2. Merchandise parameters

Shearing precision:    ≤±0.five mm/2000mm
Leveling accuracy    ≤±0.5mm/m2
Pile size:          1000-5000mm
Diagonal :           ≤±0.five mm/2000mm
Shear size:        1000-5000mm

three. other parameters

electrical power supply: 380V/50Hz/3Ph
optimum feeding velocity: 60 m/min
reducing frequency: 20-30 Zhang /min (with 2000mm long sheet count)
generation line handles an area of about 23m * width four.5m

II. Device composition
The device configuration is largely composed

hydraulic feeding trolley
Cantilever uncoiling equipment
thirteen roll leveling device
Storage buffer pit (user’s own)
Rectifying gadget
The roller servo feeding equipment
The new electric powered shears
Conveyer belt
Pneumatic feeding stacking system
Servo electrical control system  
CZPT program
pneumatic technique (fuel supply user owned)

III. Machine composition details:
one. CZPT feeding trolley
Utilized to spot materials roll. The roll use sleeve positioning in stand.

one.1 technical parameters:

CZPT capacity:      10 tons
Motion speed: 7 m/min
Mobile motor electricity: one.5 KW
Operating force: lifting cylinder is 12Mpa

1.2 Components: the feeding trolley is composed of the strolling chassis and the V type lifting frame.

CZPT lifting mechanism
Motor drive method with a speed reducer
Xihu (West Lake) Dis. rail
V kind assistance platform

1.3 properties: the substance trolley for feeding. It sat on the two steel rails, by the motor via a speed reducer and a chain transmission, driving wheel shaft carrying a roll of materials to the axial route of movement of cantilever unwinding feeding, entered into the main position of the shaft, the trolley for supporting the desk leading is composed of a cylinder driving the materials roll centre of the inner hole of the line rose to unwinding movement axis place, trolley down and from main shaft of at exit to the next charging placement.

2. The cantilever enlargement uncoiler: coiling rigidity in uncoiler reel. CZPT parameter:

CZPT capability: 10 tons 10 tons
The core shaft up shrinking: 50 mm (Φ480~Φ610mm)
Principal motor power: 2.two kw
Cylinder doing work force: about 12MPa.

2.2 Material stand device consists of a core shaft, a base and a transmission system

the main shaft and its construction
motor travel technique
clutch system
auxiliary support

two.three Overall performance: the core shaft is composed of a supporting shaft, a wedge sliding seat and 4 arched plates which are connected with the rotating cylinder. The generate shaft rotates in reverse direction, which is composed of a motor, a speed reducer, a sleeve and a rigid clutch.
In get to enhance the rigidity of the main shaft, the uncoiler is equipped with auxiliary assist the auxiliary assistance is driven by hydraulic cylinder.
The core shaft plate can be put in to satisfy distinct requirements of coil diameter size

3 Roller leveling device:
three.1 technical parameters:

The amount of flat rollers: thirteen (such as a pair of rollers)
Leveling roller diameter: eighty five mm
Leveling roll width: 1500 mm
Leveling roller material: forty five#
Leveling roller hardness: more than HRC50 – 55 (grinding chrome plated) 
Main motor electricity: seven.5kw

3.2 Component:

AC motor,reducer

3.3 Efficiency: This equipment is composed of 1 sets of roller and 11 roller, motor velocity reducer and bracket base. Roller top roller six, lower roller 7. Leveling machine and fastened in a rigid slider, slider, respectively, by two pairs of screw pair drive the lifting and tilting, to change the leveling hole and leveling angle, particularly: work roll forming harmonic attenuation of straightening and improve the leveling top quality sheet. Leveling device work roll for initiative, the transmission buy: motor pushed gear reducer, will be transferring power to a leveling roller.
Leveling roller is the essential element of the equipment, which is controlled by stringent process.

4. Storage buffer pit (user’s very own) 

5. Correction system: fastened sheet, avoid deviation.
Center selection: five hundred ~ 1500mm
Overall performance: employed for feeding on the material to ensure the precision of the diagonal shear. Manual adjusting screw, the baffle and the course of the plate width, in purchase to adapt to the different width correction sheet

six. The roller servo feeding equipment: 
the composition of the roller, the roller diameter 115mm, manual screw adjustment. On the surface of the roller to offer with glue, improve the friction power, the gravitational pressure.

parts: body, perform roll, servo motor.
function: for boards into the flat shears, and precise management of slicing duration. Work roll manual screw adjustment manage, roller surface area hanging rubber processing, enhanced friction.
motor: servo five.5KW

7. Shears: Q11-three*1600 electric powered shears. Employed for precise chopping of plate soon after leveling.

8. CZPT belt:
eight.1.CZPT parameter:

Motor electrical power two.2kw
The conveying speed is significantly less than 60 m/min
CZPT belt size 3000 mm

8.two Component:

flat belt, rack
motor generate system

eight.three houses: shear plate shearing device beneath the initial drop in the unbiased transmission belt, flat belt and the plate conveyor to stamp substance.

nine. Pneumatic material stacking system: 

Consists of cylinder, rack, blanking regulating mechanism, a longitudinal and transverse double positioning mechanism, composition, palletizing duration a thousand-3000mm. its part is cutting the sheet stacking, by a cycloid pin wheel reducer push, can shift CZPT and backward, and can in accordance to user demands, the sheet stacking computerized with each other.
Blanking system with lifting device, handy stacking. CZPT action, length 3000mm.

ten. Servo electrical program:
By the electricity distribution cabinet and the working desk:
Functionality: electrical power needs: 380V + 10%, 50Hz + 5%, 3 section AC.
The unit of electrical program (in conditions of the structure of the framework of the external) is mainly composed of a control station, junction box and the detecting aspect and executive components. The servo control method, computerized speed, slow pace, brake, shearing processes, practical procedure (terminal to the perimeter from the demand from customers facet, the moi), and touch display centralized handle procedure.
The main electrical parts selection of CHINT, servo motor choice of domestic nicely-recognized makes.
Connection amongst tools and electrical power line is dependable for the person.

eleven. CZPT system:

The program adopts built-in pump, valve block installed in the tank and dispersed mattress.
The main hydraulic valve products howard.
Rated doing work stress of hydraulic system 16MPa.
CZPT oil person owned.

12. Pneumatic and lubrication system:

Pneumatic method force .6 MPa
Fuel method needs 800 liters / min
ZheJiang Yadeke pneumatic factors assortment of items, mainly for the use of stack feeding system.
The equipment box or the velocity reducer is lubricated by oil tank. 
Gas resource consumer owned

thirteen. Other directions:
13.1 Creation line gear spray paint dry paint. If users have particular specifications for the equipment to supply the color tone, or writing.
13.two Basis building, installation and debugging of embedded components and the consumption of drinking water, oil, fuel and electrical energy by the user accountable
thirteen.three the fuel supply of the whole established of products is geared up with the user.
thirteen.4 installation and commissioning is accomplished, the two sides require to take care of the handover procedures, not for the acceptance of the handover processes and place into use, that is, the two sides agreed to settle for competent. 
13.5 other issues of negotiation.

No.702 Xihu (West Lake) Dis. Constructing, Wanma Street, Linan, HangCZPT, ZHangCZPTg Province, China
[T]: () 571 23612210    [F]: () 571 23659717    
Ms. Julia Yan
[M]: () 18668118322

Sheet Metal Steel Straightener Machine  Cut to Length Line


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