Product Description
900 Class Sugar Mill Chains
Product Description
Sugar Mill Chains
In sugar refining industry, chain is mainly adopted as transmission chain. Sugar mill chain has to be abrasion and corrosion resistant since it is inevitably exposed to strong impacts and corrosive environments. The most common sugar mill chain are chains for sugar machines like bush chains, straight panel chains, cranked link chains, cast chains, cast steel chains, and sugar cane collecting chains, sugar cane conveying chains, bagasse conveying chains, etc.
We are a China sugar mill chain manufacturer. Basing on our understanding of sugar refining process and equipment, we know how to produce a bent side pate chain & attachments and sugar mill chain that is suitable for long-term transmission and hoisting applications in sugar refining industry.
900 SERIES PINTLE CHAINS, sometimes referred to as “sugar mill” or “intermediate carrier chain” is used extensively in sugar mills. Multiple strands of 900 Pintle Chain, available with 1 or 2 holes per link, can be fitted with overlapping beaded carrier slats to form a continuous apron conveyor for intermediate carrier service. The pin holes at the closed end of the 900 Class link are provided with smooth bushings which are press-fitted into the links and keyed into place. The bushings are renewable and can be driven out and replaced when they become worn. 900 Class Pintle Chain is designed with dual barrels, 1 on each side of the open end of the links, to accommodate double sprockets. The purpose of this driving method is to eliminate the possibility of material build-up in the sprocket contact area, which often causes the chain to jump the sprocket. Heavy CHINAMFG rigidly reinforce these driving barrels. Our 900 Class chain links, with tensile strength from 22,500 to 32,500 pounds, are available with large sliding surfaces to reduce chain wear and prolong chain life. Broad wearing surfaces and heavy cross sections team up to provide a substantial link which is made according to manufacturer’s standards and can perfectly replace links made by other manufacturers. Brutaloy sprockets for 900 Class Pintle Chain are readily available in 3.170 inches. 900 Class Pintle Chain should only be allowed to travel in 1 direction; links should always run in the direction of their closed narrow end. Available in cottered construction only, 900 Class Chain is assembled with T-headed pins which are locked into place by 2 lugs cast on the ends of the driving barrels to prevent pin rotation. Pin rotation during operation would result in wear on the inside of the bushing. Both the head of the pin and the cottered end of the pin are protected by cast lugs on the barrel end of the links. Material 900 Class Pintle Chain are links cast of malleable iron or Promal (Duramal). It is furnished with carbon steel heat treated pins and carbon steel case hardened bushings as standard. However, stainless steel pins and bushings can be provided when specified.
we are specialised in producing Agricultural Roller Chain, Flat Top Chain, Track Chain,Hollow Pin Chain,Conveyor Chain for Beer Filling and Packing Line,Paver Chain,Attachment Sidebar Elevator Chain,Bucket Elevator Chain (Cement Mill Chain),Forging Scraper Chain,Loading Chain for Automobile Industry,Loading Chain for Metallurgical Industry,Conveyor Chain for Mine Machinery,Trencher Chain,Sugar Mill Chain,Double Flex Chain,etc. Welcome calls and emails to inquiry!
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Related products
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Color: | Solid Color |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
How do mill chains handle material flow and transfer in bulk handling applications?
Mill chains are specifically designed to handle material flow and transfer in bulk handling applications with efficiency and reliability. These chains are widely used in various industries, such as agriculture, mining, construction, and more, where bulk materials need to be transported in large quantities. Here’s how mill chains achieve material flow and transfer:
1. Robust Construction: Mill chains are constructed using high-quality materials, such as alloy steel, which provides excellent strength and durability. Their robust design allows them to handle heavy loads and withstand the stresses of continuous material transfer.
2. Precise Alignment: The design of mill chains ensures precise alignment between the chain and sprockets. This alignment helps to maintain a smooth and consistent material flow, reducing the risk of jams or blockages in the system.
3. Flexibility: Mill chains are flexible enough to adapt to various conveyor configurations, including inclined or declined conveyors. This flexibility enables them to efficiently transport materials across different terrains and elevations.
4. Low Friction: Mill chains are designed to minimize friction during operation. This low friction characteristic reduces the energy consumption and wear on the chain, resulting in a longer service life and improved material transfer efficiency.
5. Adaptability: Mill chains are suitable for handling a wide range of bulk materials, including grains, aggregates, ores, coal, wood chips, and more. Their adaptability makes them a versatile choice for different industries.
6. Conveyor Systems: In bulk handling applications, mill chains are commonly used in conveyor systems. These systems utilize rotating sprockets to move the chain, and the material is carried along the conveyor’s path, ensuring a continuous flow of materials from one point to another.
7. Bucket Elevators: Mill chains are often employed in bucket elevators, which lift and transfer bulk materials vertically. The buckets attached to the chain scoop up the material and discharge it at the desired location, providing an efficient material handling solution.
Overall, mill chains are essential components in bulk handling applications, ensuring the smooth and consistent flow of materials in various industrial processes. Their reliable performance, strength, and adaptability make them a preferred choice for material transfer in many industries.
Can mill chains be used in pharmaceutical manufacturing and processing equipment?
Yes, mill chains can be used in pharmaceutical manufacturing and processing equipment for specific applications. However, it is essential to consider several factors and choose the appropriate type of mill chain to meet the unique requirements of the pharmaceutical industry.
Here are some points to consider:
1. Material Compatibility: The materials used in the construction of the mill chain must be compatible with pharmaceutical products and meet industry regulations. Stainless steel or food-grade materials are often preferred to ensure product safety and hygiene.
2. Cleanability: Mill chains used in pharmaceutical applications should be designed for easy cleaning and sanitization. Smooth surfaces and fewer crevices can minimize the risk of product contamination.
3. FDA Compliance: In pharmaceutical manufacturing, adherence to regulations set by the U.S. Food and Drug Administration (FDA) or other relevant regulatory bodies is critical. The chosen mill chain should comply with these standards.
4. Product Handling: Consider the specific requirements of the pharmaceutical products being handled. The mill chain should be capable of transporting, elevating, or conveying the products efficiently and without risk of contamination.
5. Corrosion Resistance: Depending on the pharmaceutical processes involved, the equipment may be exposed to chemicals or cleaning agents. A corrosion-resistant mill chain can withstand these harsh conditions and extend its service life.
6. Surface Finish: A smooth surface finish on the mill chain can prevent the accumulation of debris and contaminants, making cleaning more effective.
7. Lubrication: Some pharmaceutical processes require special lubrication considerations to avoid any potential product contamination. Food-grade or pharmaceutical-grade lubricants may be necessary.
8. Sanitary Design: Choosing a mill chain with a sanitary design, including self-draining features and easy disassembly, can facilitate thorough cleaning and minimize the risk of bacterial growth.
9. Validation and Documentation: The mill chain supplier should be able to provide validation documents and certification to demonstrate compliance with industry standards and regulations.
By carefully considering these factors and working with reputable suppliers, pharmaceutical manufacturers can use mill chains safely and effectively in their processing equipment while maintaining the required quality and hygiene standards.
What are the noise and vibration characteristics of mill chains during operation?
During operation, mill chains may exhibit certain noise and vibration characteristics, which can vary depending on the specific design, condition, and application. Here are some key points to consider:
Noise Characteristics:
1. Rattling or Clanking: In some cases, mill chains may produce a rattling or clanking noise during operation. This noise can be caused by the impact of chain links or attachments as they move along the sprockets or other components.
2. Continuous Hum: Mill chains in well-maintained systems may produce a continuous humming sound, especially in higher-speed applications. The humming noise is often a result of the smooth and consistent movement of the chain links.
Vibration Characteristics:
1. Periodic Vibration: Mill chains can generate periodic vibrations as they pass over sprockets and other components. The vibration frequency is typically related to the chain’s speed and the number of teeth on the sprockets.
2. Smooth Operation: Well-lubricated and properly tensioned mill chains usually exhibit smoother operation with minimal vibration. Proper maintenance is essential to reduce excessive vibration and noise levels.
Noise and Vibration Management:
Excessive noise and vibration in mill chain systems can lead to increased wear, fatigue, and reduced efficiency. To manage noise and vibration:
1. Regular Maintenance: Ensure regular inspection, lubrication, and tensioning of the mill chains to minimize wear and reduce noise levels.
2. Chain Condition: Replace any worn or damaged chain links, sprockets, or attachments to maintain smooth and quiet operation.
3. Proper Tension: Maintaining the correct chain tension is crucial to prevent excessive vibration and noise. Too much tension can lead to increased stress, while too little tension may cause chain slippage and impact noise.
4. Quality and Design: Select high-quality mill chains designed for the specific application. Chains with precision engineering and anti-vibration features can help reduce noise and vibration levels.
Overall, managing noise and vibration in mill chain systems is essential for optimizing performance, reducing maintenance costs, and ensuring a safer working environment.
editor by CX 2023-10-08