Winding Machine for FRP GRP Pipe Production

Winding Machine for FRP GRP Pipe Production

The diameter variety of FRP pipes winding machine HBYX can style and manufacture is: DN15mm-DN4000mm.
Make an example with the pipe winding device which can create greatest diameter 2500mm:
QFW-2500VI FRP Pipe Manufacturing Line
one. Introduction
FW-2500VI Pc handle Winding Equipment is adopted sophisticated wet continual fiber winding procedure, it is a new solution designed in China, and its function residence has been improved and created for many times. The device has extremely reasonable structure, creative style, and it operates effortlessly, the interface between operator and machine is sensible. 
2. The primary parameters          
two.1  The overall energy: 85kw
two.2  The maximum diameter can be produced: DN200-2500mm
2.3  The successful duration of the pipe:12m
2.four  The productiveness:1000kg/h
two.five  The baking board’s temperature of curing station:a hundred and five-a hundred and sixty degree centigrade
two.6  The maxi velocity of conveying roving: 100m/min
2.7  The width of the roving sheet:200mm
two.eight  The winding angle: 30°-90°
two.nine  The maxi velocity of run: 90m/min
two.ten  The maxi mould-unloading force:83t
2.eleven  The rated drawing pressure of the capstan:5t
two.12  The rated force of the hydraulic technique:16MPa
Notice: if adds the infrared ray baking boards, the whole electrical power: 135KW
3. The major traits of the tools The refined configuration: We designed the components and the program by ourselves and fully commited to have the outstanding configuration, and the servo motor, the servo driver, the transducer, the photoelectric encoder are adopted Siemens, Germany. The industrial management personal computer is made in Xihu (West Lake) Dis.a CZPT, ZheJiang , which assures the legal responsibility, security, and precision of the while machine functioning. The menu is displayed in Chinese and English, the interface among the operator and the device is affordable, it is effortless to run and the working problem can be adjusted freely through the rotary knob on the panel board. 
3.2 It has been adopted the newest edition winding software designed by ourselves. And the roving arrangement is regular, enclosure is comprehensive, the situation of the trolley is exact. The wound outcome should be normal rhombuses checked by one piece of roving. The parameter these kinds of as the width of roving sheet, the winding length and the winding diameter are all not minimal in the software.
3.three The capabilities of the controlling program consist of hand management, semi computerized, automatic, unexpected emergency brake, limit change security and stepless velocity regulation. It must not affect the linearity when the purpose of stepless pace regulation has been started.
three.4 The winding resin and introducing mortar supplementary resin are conveyed into the mixer by the standard quantity pump, following the curing agent handed the stream meter, atomized by the pressure air, and then blended with the resin in the mixer. Be flowed out jointly from the mixer, and then be sprayed into the winding resin tank and the sprayer of including mortar supplementary resin individually. This kind of normal quantity pump has some benefits, this sort of as large adjustment assortment of volume of stream, to run easily and decrease stoppage in comparison with the other kind of mixer.
3.5 The motive electricity of the winding trolley managing is positioned at one particular stop of the bed physique, the motor drives the reducer and drag the trolley to transfer by the chains, and it is established the adjustment gadget for the tightness of the chains at the stop of the body.  3.six The operating energy devices of the interior layer creating machine and the winding device are positioned at one particular end of the mattress human body. The motor drives the planetary stability wheel reducer, and drags the trolley to run CZPT via the chains. The altering device of the chain free or quick has been set at the tail conclude of the bed physique. Or the managing electricity products are positioned at a single aspect of the trolley, the motor generate the reducer and drag the trolley to operate by rack and equipment wheel transmission program. The trolley of the interior layer producing device matches the hydraulic lifting platform to meet up with the diverse diameter of the pipes.
three.eight The resin supply system of the internal layer producing device is very same to the winding equipment. The film clamper and the woven fabrics clamper are established on the trolley, and their tensile can be modified, they can make the movie and the woven fabrics be wound on the mould steadily.
3.nine The curing station is adopted energy saving type infrared ray baking boards, they are positioned in the longitudinal course parallel with the mould. They can make the pipe heated steadily in the course of the curing. If the indoor temperature is above 15ºC in winter season, the baking board can be electricity-off to preserve vitality and can decline the value. The baking board can be divided into two teams, it can use only with one particular team when wind the brief pipe.
three.ten Except the mould-unloading device, the other solitary models are all established device inventory heads and machine tails, utilized to help and drive the mould.
3.eleven The fixing machine is established h2o-spraying device, it can lessen the air pollution of the dust in the air, to extend the lifestyle of the grinder.
3.twelve The resistance middle in between the pipe and the mould is coincident with the forcing heart of the mould-unloading hydraulic container in the mould-unloading equipment, and they are set.Each of the mould supporting trolley and the pipe supporting trolley are adopted forklift construction for supporting the moulds with various diameter.
During mould-unloading, the mould-unloading force is excellent at the beginning, the force equipped by hydraulic container when the mould drawn from the pipe at some distance, the mould-unloading pressure getting to be tiny, at this moment, the capstan motor has been put on to improve the mould-unloading velocity.
four. The factors of FW-2600VI Personal computer handle Pipe Manufacturing Line Internal liner manufacturing machine, its amount is one set Main shaft transmission program
four.1.2Transmission program of trolley and running
4.1.3Bed body (its duration is 18meters)
four.1.4CZPT managing technique
four.1.5The front and rear assistance frames for supporting the mould provide and showering program
4.1.7The hydraulic lifting system and cellular materials clamper pumping station
4.two Personal computer control winding device, its amount is one particular established Major shaft transmission system
four.two.2 Winding trolley and transmission method
4.two.3 Adding mortar trolley and transmission system
4.two.4 Lifting and supply mortar program
four.2.5 Bed human body (its duration is 19 meters)
four.2.6 Including mortar trolley and transmission method
four.two.7 The front and rear help frames for supporting the mould
4.two.8  Computer managing program
4.two.9  The resin offer system for winding and for health supplement in introducing mortar
4.2.10 Movie and mobile materials clamper
four.two.11 Sliding unit
four.three Curing stations, its quantity is 4sets Major shaft transmission method       
4.three.two The entrance and rear assist frames for supporting the mould
4.3.3 CZPT equipment controlling technique
four.three.4 Curing framework and infrared ray baking boards
four.4 Repairing device, its amount is one set Main shaft transmission technique
4.four.two The front and rear assistance frames for supporting the mould
four.4.3  Socket finish uniform gadget
4.four.four Spigot finish repairing system
four.four.5 CZPT equipment managing system
4.four.6 Dust eliminating method
four.5 Mould unloading device, its quantity is a single established
four.5.1 Gantry
4.5.two Unloading mould trolley
four.5.three Supporting pipe trolley
4.5.four Supporting mould trolley
four.five.5 High velocity dragging mould program
4.5.six Unloading mould hydraulic method
4.5.7 Energy Managing box
4.five.eight Xihu (West Lake) Dis. track
4.five.9 Sliding device
4.5.10 Pulling cable bracket
four.six  Resin mix station, its amount is one particular set
4.six.1 Underground storage tank
4.6.2 Mix tank
4.6.three Resin conveying system
4.six.4 CZPT contribution box
5. Crucial factors  PC CZPT laptop: created in ZheJiang , china
five.two  The spindle transducer: created in Simons, Germany
5.three  The servo motor and the driver of the trolley: produced in Panasonic, Japan
5.four  The photoelectric encoder: produced in OMRON, Japan
5.five Planet stability reducer: produced in Xihu (West Lake) Dis.i Group, ZheJiang , China
five.six  The electrical aspects: manufactured in Delixi Group, China
6. The enhanced technical provider Offer the technological resources for producing the products (the instruction for functioning the products, the electrical chart, the basis chart of the gear).
six.two Provide the layout standard and layout software for the FRP pipes, and commence the coaching for the pipe approach design and style. 
six.3 Supply the FRP material companies and continue with the instruction for the winding technology.
six.4 Supply the kinds for the laboratory check, and the testing for the gear, and continue the education for the tests technology.


Winding Machine for FRP GRP Pipe Production


Recent Posts

sugar mill chain

As one of leading sugar mill chain manufacturers, suppliers and exporters of mechanical products, We offer sugar mill chain and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of bush chains

We specializing in the production of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and more.

We have exported our products to clients around the world and earned a good reputation because of our superior product quality and after-sales service.

We warmly welcome customers both at home and abroad to contact us to negotiate business, exchange information and cooperate with us.